Summary
Lead the mechanical subsystem design and integration for modular data center platforms, with a focus on thermal systems, structural assemblies, and manufacturability. This role connects product engineering with scalable, high-quality manufacturing, ensuring that cooling systems meet performance, cost, regulatory, and reliability requirements throughout the product lifecycle.
Key Responsibilities
- Lead the mechanical design, validation, and manufacturing integration of thermal/cooling subsystems (e.g., heat exchangers, HVAC systems, chillers, pumps, enclosures).
- Ensure compliance with thermal performance, pressure, durability, and environmental standards across development stages.
- Collaborate with cross-functional teams including electrical, controls, manufacturing, and quality to ensure integrated system performance.
- Apply DFM/DFA best practices and collaborate with suppliers and fabrication partners (including Link Manufacturing and Link Sigma) to ensure scalable designs.
- Develop and maintain 3D models, tolerance stack-ups, detailed drawings, and full BOMs.
- Define and execute mechanical validation plans using simulation (FEA, CFD) and physical testing, including analysis of thermal and structural performance.
- Support tooling design, process definition, and readiness for New Product Introduction (NPI) in coordination with supply chain and operations.
- Actively contribute to the Product Engineering Management System (PEMS) and engage in design reviews, change governance, and standardization efforts.
- Own the mechanical subsystem throughout the product lifecycle and act as key contributor in the Technical Core Team.
- Bachelor’s degree in Mechanical Engineering or a related discipline (Master’s preferred).
- Minimum 7 years of experience in applied mechanical engineering with at least 3 years in a technical leadership or manufacturing-focused engineering role.
Technical Skills
- Deep knowledge of thermal and fluid systems: heat transfer, thermodynamics, fluid mechanics.
- Strong proficiency in SolidWorks is required. Experience with FEA (ANSYS) and thermal simulation tools (FloTHERM or similar) is strongly preferred.
- Expertise in material selection, structural analysis, and mechanical tolerancing.
- Hands-on experience with manufacturing processes such as CNC machining, welding, brazing, injection molding, and assembly operations.
- Demonstrated application of DFM/DFA principles and mechanical risk assessment frameworks.
- Extensive experience managing and structuring multi-level Bills of Materials (BOMs) across engineering and manufacturing phases.
- Experience working with ERP and PLM systems for part tracking, configuration control, and lifecycle management.
- Familiarity with mechanical engineering standards (ASHRAE, ISO 9001, ASME).
- Experience collaborating with manufacturing partners including Link Manufacturing and Link Sigma.
Managerial & Leadership Skills
- Proven ability to lead cross-functional technical teams and coordinate priorities across design, supply chain, and manufacturing functions.
- Effective communicator who bridges technical and business goals and builds trust across departments.
- Demonstrates strong ownership and decision-making in high-stakes engineering environments.
- Ability to mentor and elevate engineering talent; fosters a culture of collaboration, accountability, and continuous improvement.
- Operates as a technical authority and peer-level partner to other subsystem leads and stakeholders.
- Aligns team execution with program milestones and organizational growth strategies.