EXPERIENCE: BS Chemical Engineering with 8-15 years of experience from the Chemical Process Industry where unit operations are applied. Looking for candidates who have a variety of experiences in their background. They would ideally like someone who has Production Engineering, Project, Process Design and Enviro and Safety Compliance.
General Description : Reporting up to the Production Manager, the Process Engineer executes work in compliance the company s ZERO EHS Impact Philosophy. The Process Engineer is responsible for preliminary scope development on CAPEX projects, partnering with cross-functional teams in the implementation of productivity improvements to reduce spend and/or increase production capacity and supporting new product start-ups. The Process Engineer is an active participant in creating, cultivating, and embedding a culture of Continuous Improvement to further the Brand promise and Operational Excellence. It is core to the function to enable others through technical training & coaching on process design basics. An Process Engineer is also responsible for participating in developmental activities designed to stimulate individual and organizational growth.
Process Engineer Functional Role
- Ensures EHS compliance and continuous improvement in EHS performance
- Provide technical support to Production and all its personnel to trouble shoot equipment, improve processes, process control ( DCS) and related issues
- Work collaboratively with Quality on chemistry related issues & method formulation improvements
- Develop project scopes and basic process engineering packages for new installations and retrofit of facilities
- Conduct MOCs ( Management of Change) that are production related to process equipment and instrumentation
- Vigorously Track and report monthly metrics Key Performance Indicators ( KPIs) as well as prepare technical progress reports on active projects and initiatives
- Satisfy all Corporate Quality Requirements and ISO9001 Quality Management System
- P ractice Responsible Care 14001 through active participation in the Responsible Care Management System and adhere to the Guiding Principles of Responsible Care 14001
Process Engineer Core Responsibilities
- Develop scope and process packages for small CAPEX
- Active participant in PHAs ( Process Hazard analysis) for new product initiatives
- Execute small CAPEX projects
- Ideate, design & implement productivity projects
- Provide start-up support and operator training for new equipment installations/retrofits that impact manufacturing operations
- Provide routine training and coaching on basic design practices & standards
- Collaborate with Production, R&D and Global Process Engineering to develop process, mass and energy balance, safe operating process limits and plant equipment requirements
- Assist in the plant formulation, process safety reviews, SOP ( s) creation, process implementation, start-up support and operator training
- Pharma support for re-validation efforts, gap closure and initiatives in validated sections of the facility
Driving a Culture of Continuous Improvement
- Partners to drive LEAN/Six Sigma, continuous improvement of processes and operations for increased productivity and efficiency ( Operational Excellence)
- Actively participates in a culture of continuous improvement through collaborative engagement and by providing suggestions in meetings and trainings to improves processes and systems
- Ensures work is accomplished through defined, measured, and continuously improved work processes; proactively identifies and leverages best practices .
Igniting the Impossible
- Lives and supports their vision, mission, and values
- Models personal leadership through the exhibition of their Value-Based Behavioral Competencies
- Demonstrates strong personal awareness along and ability to build collaborative and productive relationships cross-functionally
- Actively seek to engage in this companys Culture of Continuous Improvement through personal and professional capability enhancement
Qualifications
Education and Experience:
- BS of Science Degree in Chemical Engineering, or demonstrated equivalency
- 5 - 10 years engineering experience in a chemical plant
- Experience in batch, semi-batch, and continuous processing & controls
- Chemical engineering knowledge including, but not limited to, an understanding of fluid transport, heat transfer, filtration, reaction kinetics, general process equipment
- High level of initiative and energy