Mechanical Engineer

Position: Mechanical Engineer

Location: Valley Green, PA

Amphenol High Speed Products Group is the market leader for high speed, highbandwidth electrical connectors for the Telecom/Datacom market (Mobile Networks,Storage, Servers, Routers, Switches, etc.). Our products help to enable theelectronics revolution and remain a key enabler for all the major Tier 1 OEMsglobally. Our team in Valley Green, PA is looking for a Mechanical Engineer. TheMechanical Engineer would be the technical expert specializing in the design anddevelopment of alignment mechanisms that ensure reliable connections in end useapplications.

The Mechanical Engineer will provide technical expertise in the design,development, and manufacturing of connector mechanisms, with a focus on creatingrobust systems that guide connectors together even in misaligned customerapplications. This role involves working with metal components including guidepins, bearings, springs, levers and other mechanical elements. In thiscross-functional position, they will execute the technical aspects of theorganization's strategic plans, serve as a technical liaison for sales andmarketing teams, and provide guidance to engineers and support personnel.

RESPONSIBILITIES:

Design and develop mechanisms for connector alignment, including guide pins,bearings, springs and structural components made from steel and aluminum,ensuring reliability under misalignment conditions and performing failureanalysis on defects from customer applications and manufacturing processes.Integrate new technologies, innovative manufacturing methods, andcost-effective initiatives into mechanism designs, supporting new productreleases with a strong emphasis on material properties and surface finishes.Manage product-related documentation and specifications at the componentlevel, including manufacturing processes and field performance, whilemaintaining the integrity of mechanism designs.Serve as the customer focal point for technical information on mechanisms,in-field applications, and guidance related to alignment performance andmaterial durability.Collaborate with internal and external suppliers and manufacturing personnelto develop and validate mechanism prototypes through pilot production,interfacing with customers to test misalignment tolerance.Oversee the successful transition of mechanisms and processes from newproduct introduction (NPI) phase to volume manufacturing in low-cost regions,regularly interfacing with NPI and manufacturing engineering groups at globalfacilities.Provide technical assistance to drafters, designers, engineers, and supportpersonnel to ensure accurate implementation of mechanism designs.Support the product design effort by conducting tolerance analysis, finiteelement analysis (FEA), material evaluations, and failure analysis specificallyfor mechanical mechanisms involving bearings, pins, and metallic components.Lead efforts in identifying new or alternative materials (e.g., advancedsteels, aluminums, or coatings) and benchmarking them, while participating inthe development of innovative manufacturing techniques for mechanism components.Actively collaborate with product designers on design reviews, componenttesting, qualification, and introduction of new mechanisms, includingderivatives that address market demands for improved alignment and durability;participate in quality investigations to ensure mechanism specifications aremet.Participate in fixture design and create/manage test plans to support theNPI process, with a focus on simulating misalignment scenarios and evaluatingsurface finish impacts.Identify and facilitate project initiatives such as cost improvements,quality enhancements, and performance benchmarking for connector mechanisms.

QUALIFICATIONS:

BS/MS in Mechanical Engineering, Materials Science, or a related field.Strong analytical and problem-solving skills, with experience in mechanismdesign and kinematics.Proficiency with solid modeling tools (e.g., Pro/E or similar) and FEAtools; experience with simulation software for mechanical systems is a plus.Deep understanding of materials, including steel, aluminum, and theirsurface finishes, as well as knowledge of bearings and guide pins.Ability to communicate effectively with technical and non-technicalstakeholders.Experience working in a dynamic team environment.Desire to innovate in mechanism design for connector products and processes.Knowledge of copper alloys and high-performance engineering thermoplasticsis a plus.Basic understanding of electrical connectors and their mechanicalintegration.