Electro-Mechanical Engineer

  • Aurora Flight Sciences
  • Manassas, Virginia
  • Full Time

Electro-Mechanical Engineer

Position Overview

At Aurora Flight Sciences, we design, build, and fly advanced aircraft and enabling technologies from concept to reality. We are searching for a talented and self-motivated Electro-Mechanical Engineer to help us create the future of flight. Responsibilities will include but not be limited to the following:

Responsibilities

As an Electro-Mechanical Engineer, you will demonstrate ownership across all phases of development from proposal through successful design, qualification, integration, flight testing, and production. Responsibilities may include:

  • Design, development, fabrication, and integration of vehicle subsystems including selecting the best design solutions for system layouts, electronics packaging, wire harnessing and component selection.
  • Supporting design, procurement and testing of avionics components.
  • Design electrical and avionics hardware including avionics mounting shelves and brackets, antenna and lighting installations, electronics enclosures/packaging, and wire harness design and routing.
  • Analyze the avionics hardware installations with respect to stress, fatigue, thermal, vibration, and electrical bonding concerns.
  • Manage the flow of electrical and avionics systems components through design reviews, the fabrication phase, component-level testing, and integration onto the vehicle.
  • Coordinate with suppliers
  • Generating high-quality engineering documentation and designs
  • Support component and aircraft level development and certification to military and commercial standards (MIL-STD-516, MIL-STD-810, DO-160, ARP4754, AS50881, etc.)
  • Support aircraft ground and flight test campaigns

Minimum Requirements

  • Must be a US Person
  • Bachelor of Science degree in Mechanical Engineering, Aerospace Engineering or related Science, Technology, Engineering, or Math (STEM) field
  • Minimum 3 years' relevant industry experience

Preferred Requirements

  • Relevant experience with 3D design and CAD tools (Catia preferred)
  • Proficient with the Microsoft Office Productivity Suite (Outlook, Excel, PowerPoint, Word, Visio)
  • Demonstrate engineering aptitude, critical thinking, and comfort with ambiguity
  • Effective communication, written and verbal, working collaboratively with multi-disciplinary program teams
  • Ability to analyze and resolve hardware/software integration issues
  • Ability to use lab equipment, such as oscilloscopes, signal generators, and spectrum analyzers
  • Experience with UAVs
  • Experience with Model Based System Engineering and requirements management (Cameo Systems Modeler, DOORS, etc.)
  • Familiarity with military and commercial industry standards such as DO-178, DO-254, DO-160, MIL-STD-704, MIL-STD-810, MIL-STD-461, MIL-STD-464, ARP4754, ARP4761, AS50881, etc.
  • Relevant education and/or experience in one or more of the disciplines listed below:
  • Aviation/aircraft systems
  • Electrical Installations
  • Avionics Installations
  • Antenna Installations
  • Military Vehicle Electronics or Equivalent Industrial Applications
  • Wire Routing, Wire Harness Design, and Electrical Part Design
  • Secondary Structure Design
  • Electrical bonding
  • Considerations for Lightning and RF Energy
  • Thermal, Vibration, and Stress Analysis
  • Technical Project Management
  • Electric Propulsion Design
  • Software knowledge of: Catia V5, Catia V5 Electrical Workbench, SolidWorks

Physical Requirements

  • This is a hybrid position, you are expected to work on-site at our Manassas, VA site at least 3 days per week
  • Ability to lift 10kg preferred

Salary Range (Annualized USD)

  • Minimum Range: $73,000.00 to $129,000.00
  • Maximum Range: $87,000.00 to $154,000.00
Job ID: 488438078
Originally Posted on: 8/7/2025

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